ENGINEERING CASE

Fully automated production and packing line

Fully Automatic Engine Cylinder Head Assembly Line

Product Features: The infeed transfer loader at the head of the conveyor line interfaces seamlessly with the upstream processing equipment. The conveyor system is a double‑deck, high‑speed chain conveyor that uses tooling pallets to precisely position parts, which are conveyed automatically along the line. The lower deck consists of empty pallets returning to the feed side, with elevators on both sides. At the head of the line, a single station performs automated pick‑and‑place loading. Subsequent stations fully automate operations such as screw‑plug assembly, cup‑plug installation, adhesive application, washer‑cap assembly, bolt fastening, and air‑tightness testing. Qualified and non‑qualified parts are routed to designated discharge zones for automatic sorting, after which manual packaging is performed.

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Product Features: The infeed loader at the head of the conveyor line interfaces seamlessly with the upstream processing equipment. The conveyor system is a double‑deck, high‑speed chain conveyor that uses tooling pallets to precisely position parts, which are automatically conveyed along the line. The lower deck consists of empty pallets returning to the start, with elevators on both sides. At the head of the line, a single station handles automated pick‑and‑place loading. Subsequent stations fully automate operations such as screw‑plug assembly, cup‑plug installation, adhesive application, washer‑cap assembly, bolt fastening, and air‑tightness testing. Parts are sorted into pass/fail categories and routed to designated discharge zones, after which they are manually packed.

Automotive panel assembly machine

Cylinder Head Leak Detection & Visual Inspection Line

Product Features: The equipment comprises a leak tester, an overturning machine, an NG‑product conveyor, and a roller‑conveyor line. The leak tester utilizes a Japanese COSMO side‑leak detector, offering high‑precision airtightness testing. It employs large‑bore, leak‑free pneumatic control valves, providing advantages such as rapid inflation, excellent sealing, minimal heat generation, and extended service life, thereby significantly boosting production efficiency. The NG‑product conveyor is used to collect components that fail airtightness tests. To reduce the time‑consuming and labor‑intensive manual handling of cylinder heads, a roller‑conveyor line is employed for their transport. Additionally, to prevent secondary damage to cylinder heads caused by manual flipping, an overturning inspection machine is utilized to clamp the parts, enabling manual visual inspection of the cylinder head surface before final removal from the line. Applications: Equipment requiring airtightness testing.

A certain LiDAR line in Shenzhen

Product features: A LiDAR assembly and testing line that handles the entire production process, from component assembly to plasma cleaning, adhesive application, laser testing, and aging verification, with qualified (NG) parts automatically sorted out at the end of the line.

Dedicated laser QR code marking machine for castings

Product features: The marking machine and product positioning fixture are integrated into a dedicated standalone unit. Operators place the product in the positioning fixture, press the dual‑hand start button, and the system automatically clamps and secures the part before performing automatic marking. Once marking is complete, the operator simply removes the product. Applications: Suitable for products requiring marking.

Mining equipment (mechanical sand particle size testing), piston-type

Product features: It employs piston‑type sampling, with automatic material extraction at the conveyor head—once material drops onto the piston, it is drawn out and collected. The system then automatically dries and screens the material for uniform discharge, while a CCD sensor autonomously detects particle size and transmits statistical data to the host computer.

Mining equipment (mechanical sand particle size testing), bucket-type

Product features: Sampling is performed on the conveyor line using a bucket‑type sampler. The entire unit is mounted directly on the conveyor, with the bucket automatically descending to collect material. The equipment then automatically dries, screens, and evenly dispenses the material, while a CCD sensor automatically detects particle size and transmits the results to the host computer for automated statistical analysis.

Mining equipment (methylene blue chloride ion detection)

Product features: Sampling is performed using a bucket‑type conveyor belt; the sample is automatically dried and separated into methylene blue–rich and chloride‑ion–rich fractions. Results are automatically determined according to laboratory methods and displayed, with the final test outcomes stored on the host computer.

Fully Automatic Assembly Equipment for High-Speed Rail Suspension Straps

Product features: An automated high-speed suspension‑wire assembly machine. Operators place the corresponding components into designated feeders, after which the equipment automatically feeds the wire, straightens it, assembles it, and presses it together. Once assembly is complete, the finished product is automatically discharged in a continuous cycle.

Automatic Assembly and Inspection Machine for Automotive Brake Fluid Reservoirs

Product features: Fully automated assembly via an automatic feeding system, including oil reservoir filter installation, connector resistance measurement, and tensile strength testing. To operate, simply place the oil reservoir body into the positioning fixture and press the dual‑hand start button; the equipment then performs automatic assembly and in‑process inspection. It offers high precision and fast cycle times. Application: Brake fluid reservoirs.

Automatic Feeding Mechanism for PCB Boards and Contacts

Product features: 24 identical contacts, each with a diameter of approximately 1 mm, are automatically vibrated into the fixture using a vibrating screen and fixture plate. Subsequently, a CCD system verifies that the copper contacts are properly seated, after which a single suction‑cup gripper picks them up and installs them onto the PCB.

Chip cover dicing machine

Product features: Chip cover‑plate dicing machine; incoming material consists of full‑size cover plates; manual loading into the stacking hopper; automated wafer handling and dicing; visual inspection; defective wafers are routed to a centralized reject zone; finished products are automatically placed on trays and stacked.

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